Custom Case
Large Capacity Road Flight Tent Case with Handles
♠ Product Description
Durable Construction for Maximum Protection
Built with a reinforced aluminum frame and impact-resistant panels, this flight case ensures tents remain safe during transport. Heavy-duty corners and secure latches add extra stability, preventing damage from bumps or rough handling. Its rugged design makes it ideal for long-distance travel, outdoor events, and frequent use.
Customizable Interior for Perfect Fit
The case can be tailored with foam inserts or adjustable compartments to securely hold tents of different sizes. This customization prevents unnecessary movement inside the case, reducing wear and tear. Beyond tents, it can be designed for other equipment, making it a versatile solution for professionals who need reliable, protective storage.
Easy Handling and Portability
Equipped with sturdy handles and optional lockable wheels, the case offers effortless mobility. Its ergonomic design makes loading, unloading, and transport smooth and efficient. Whether moving equipment across event venues, touring locations, or storage facilities, this case provides a practical balance of strength and convenience for professionals on the go.
♠ Product Attributes
| Product name: | Road Flight Tent Case |
| Dimension: | Custom |
| Color: | Black/Silver/Blue etc |
| Materials : | Aluminum + Fireproof Plywood + Hardware + EVA |
| Logo : | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 10pcs |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
♠ Product Details
Professional Butterfly Latches
Equipped with industry-standard butterfly latches, the case offers both durability and security. Made from heavy-duty hardware, these latches are designed to resist wear even after repeated use. Their secure locking mechanism keeps the lid tightly closed, giving you peace of mind when transporting valuable tents or other gear.
Reinforced Heavy-Duty Ball Corners
Fitted with high-strength metal ball corners, the case is built to endure the demands of frequent travel. These reinforced corners provide excellent impact resistance, protecting the case and its contents from knocks, drops, and rough handling. Despite its rugged build, the case remains lightweight and practical for everyday use.
Customizable Internal Structure
The interior can be fully customized to match the exact size of your tent, ensuring a snug and secure fit. A soft flannelette lining enhances protection, safeguarding the tent from scratches, friction, and other damage during transit. Additional options, such as foam inserts or compartments, can also be included to accommodate various equipment.
Heavy-Duty Spring Handle
The handle is designed with ergonomics in mind, ensuring a comfortable grip that reduces strain during transport. Its spring-loaded design automatically returns to position when not in use, preventing accidental snagging. This makes handling the case effortless, especially when moving heavy tents or equipment over longer distances.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this road flight tent case can refer to the above pictures.
For more details about this road flight tent case, please contact us！
