Custom Aluminum Case Carrying Tool Case with Pick and Pluck Foam
♠ Product Description
Fully Tailored Protection
This aluminum case custom design offers complete flexibility for organizing tools and equipment. The pick and pluck foam allows every user to create a precise layout that fits their needs. As a custom aluminum case built for professional use, it ensures maximum protection, easy arrangement, and long-lasting reliability for sensitive or valuable items.
Durable Construction and Premium Materials
Crafted by an experienced hard case manufacturer, this custom aluminum case delivers exceptional durability and impact resistance. Its strong aluminum frame, reinforced corners, and secure latches keep your tools safe in demanding environments. This aluminum case custom option is ideal for technicians, contractors, and professionals who require a protective case that performs under pressure.
Professional Appearance and Portability
This aluminum case custom solution combines a sleek professional look with practical portability. The custom aluminum case includes an ergonomic handle, lightweight structure, and stable design, making it easy to transport for daily work or travel. Built by a trusted hard case manufacturer, it offers both style and dependable performance for any professional setting.
♠ Product Attributes
| Product Name: | Custom Aluminum Case |
| Dimension: | We provide comprehensive and customizable services to meet your diverse needs |
| Color: | Silver / Black / Customized |
| Materials: | Aluminum + ABS panel + Hardware + DIY foam |
| Logo: | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 100pcs( Negotiable ) |
| Sample Time: | 7-15 days |
| Production Time: | 4 weeks after confirmed the order |
♠ Product Details
Corner Protectors
Corner protectors reinforce the most impact-prone parts of the aluminum case, preventing dents, deformation, and wear. These metal guards absorb shocks from accidental drops or collisions, extending the overall lifespan of the case. By strengthening structural stability, corner protectors keep the case looking new while ensuring tools remain safe inside, even during heavy use or frequent travel.
Egg Foam
The egg-crate foam inside the lid provides gentle yet secure cushioning for tools and equipment. Its textured shape helps distribute pressure evenly, preventing items from shifting or rubbing during transport. This foam layer works alongside the bottom foam to create a snug, shock-absorbing environment, protecting delicate components from vibration, impact, and scratches while keeping everything firmly in place.
Handle
The handle allows users to carry the aluminum case comfortably and securely. Its ergonomic shape reduces hand strain during transport, while its strong construction supports the full weight of the tools inside. A well-designed handle ensures stable balance, smooth mobility, and dependable grip, making the case easy to move between job sites, workshops, or storage areas.
Lock
The lock ensures that the aluminum case remains securely closed during storage and travel. It prevents accidental opening, protects valuable tools from unauthorized access, and adds a layer of safety when transporting sensitive equipment. A strong, reliable lock enhances overall security, giving users confidence that their items remain protected wherever the case is used or stored.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this custom aluminum case can refer to the above pictures.
For more details about this custom aluminum case, please contact us!
