Aluminum Tool Case
Custom Portable Aluminum Case with Customizable DIY Foam
♠ Product Description
Customizable DIY Foam Protection
The case comes with a DIY foam insert that fit your specific tools, electronics, or delicate equipment. This ensures every item stays securely in place, preventing movement and damage during transport. With full customization, you can design the interior layout to perfectly match your storage and protection needs.
Durable and Portable Aluminum Construction
Made from high-quality aluminum frame, the case offers excellent strength while remaining lightweight for easy portability. Its sturdy frame provides resistance against impacts, scratches, and daily wear. The ergonomic handle and compact design make it convenient to carry, whether for professional use, travel, or storage at home, ensuring reliability wherever you go.
Secure Storage and Professional Appearance
Equipped with reinforced corners, reliable locks, and a graceful finish, the case delivers both safety and style. It keeps valuable tools and accessories secure while presenting a professional look for business or personal use. Ideal for technicians, hobbyists, and professionals who need both functionality and an impressive presentation in one solution.
♠ Product Attributes
| Product Name: | Aluminum Case |
| Dimension: | We provide comprehensive and customizable services to meet your diverse needs |
| Color: | Silver / Black / Customized |
| Materials: | Aluminum + ABS panel + Hardware + DIY foam |
| Logo: | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 100pcs( Negotiable ) |
| Sample Time: | 7-15 days |
| Production Time: | 4 weeks after confirmed the order |
♠ Product Details
Handle
The handle allows for easy and comfortable carrying of the aluminum case. It is designed to support the full weight of the case and its contents, ensuring secure transport. A strong, ergonomic handle makes it convenient to move the case between workstations, vehicles, or job sites without strain.
Foot Stand
The foot stand provides stability when the case is placed on the ground or a flat surface. It elevates the case slightly, preventing direct contact with dirt, moisture, or scratches. This helps preserve the case’s integrity and ensures it remains upright and balanced during use.
Egg Foam
The egg-crate foam provides cushioning and protection for items inside the case. Its contoured design absorbs shocks, prevents movement, and reduces the risk of scratches or damage. This is especially useful for fragile, sensitive, or irregularly shaped items, keeping them secure during transport or storage.
Corner Protectors
Corner protectors reinforce the aluminum case’s most vulnerable edges. They protect against impacts, drops, and collisions, maintaining the case’s shape and durability over time. In addition to their functional benefits, they also enhance the professional appearance of the case.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this aluminum case can refer to the above pictures.
For more details about this aluminum case, please contact us!
