Customizable Internal Protection
This aluminum case features adjustable EVA partition boards and egg foam to create a fully customizable interior. Items of different sizes can be securely separated, preventing collision and movement during transport. The EVA material offers excellent shock absorption, ensuring sensitive tools or products remain well-protected in demanding logistics and daily use environments.
Durable and Professional Aluminum Structure
Constructed from high-quality aluminum, the case delivers strong impact resistance and long-term durability. Reinforced edges and a solid frame help protect contents from external pressure, drops, and rough handling. Its professional appearance makes it suitable for commercial, industrial, and presentation purposes, while maintaining reliable performance in frequent transportation scenarios.
User-Friendly Design for Transport and Storage
The ergonomic handle, stable foot pads, and compact structure make the case easy to carry and place on various surfaces. Foot pads reduce wear and slipping, while the handle improves comfort during transport. This thoughtful design enhances usability, making the case practical for professionals who require secure, organized, and portable storage solutions.
| Product Name: | Custom Aluminum Case |
| Dimension: | We provide comprehensive and customizable services to meet your diverse needs |
| Color: | Silver / Black / Customized |
| Materials: | Aluminum + ABS panel + Hardware + EVA foam |
| Logo: | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 100pcs( Negotiable ) |
| Sample Time: | 7-15 days |
| Production Time: | 4 weeks after confirmed the order |
Adjustable EVA Partition Board
The adjustable EVA partition board is designed to create flexible, customized compartments inside the aluminum case. It allows users to securely separate tools or products of different sizes, preventing movement during transport. EVA material provides excellent shock absorption, reducing impact damage while keeping items neatly organized and easy to access.
Foot Pad
The foot pad is mounted on the bottom of the aluminum case to improve stability and durability. It protects the case from direct contact with the ground, reducing wear, scratches, and moisture exposure. Foot pads also help prevent slipping, ensuring the case remains balanced when placed on various surfaces.
Egg Foam
Egg foam, also known as convoluted foam, is installed on the lid to provide consistent cushioning and pressure distribution. Its wave-like structure absorbs vibrations and minor impacts during transportation. This foam gently presses items in place when the case is closed, reducing internal movement and enhancing overall protection.
Handle
The handle is designed for comfortable and secure carrying of the aluminum case. Made from durable materials, it supports the case’s weight while minimizing hand fatigue during transport. An ergonomic grip enhances user comfort and control, making the case suitable for frequent handling in professional and travel environments.
A Closer Look at the Details
Built for professionals who demand reliability, this custom aluminum case delivers strength, flexibility, and smart organization in one sleek design. Watch how the adjustable EVA partition boards adapt to different products, locking everything firmly in place while absorbing shock and vibration.
From the durable aluminum shell to the cushioned egg foam lid, every detail is engineered to protect what matters most. Whether in transit, storage, or daily use, this case keeps your tools and equipment secure, organized, and ready to perform—wherever the job takes you.
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this custom aluminum case can refer to the above pictures.
For more details about this custom aluminum case, please contact us!