Custom LED Display Flight Cases for Safe Transport & Storage

LED Screen Flight Case Solution for Equipment Rental Company

Client Needs

The client is an LED display equipment rental company that frequently transports screens between different venues for events, exhibitions, and live productions. Their main challenge was the lack of a durable and heavy-duty transportation solution, which led to concerns about impact damage, mobility efficiency, and long-term durability during frequent loading and unloading operations.

Our Custom Design

We developed a heavy-duty LED screen flight case specifically designed for high-frequency rental applications. The structure was built using fireproof plywood panels, providing excellent hardness, wear resistance, and impact protection for demanding transportation environments.
For mobility, we equipped the case with 4-inch PU swivel casters with brakes, featuring high-quality bearings and strong load-bearing capacity to ensure smooth movement and stable positioning during operation.
Internally, we used PE foam (EPE cushioning material) to absorb shock, reduce vibration, and protect LED screens from movement, moisture, and transport-related impact.
All hardware components, including corner protectors, locks, and handles, are treated with anti-corrosion finishes like chroming, ensuring long-term durability in professional rental environments.

LED Display Flight Case Solution for Screen Sales Company

Client Needs

The client is a commercial LED display supplier providing various types of screens for retail, exhibitions, and project installations. They required a professional packaging and transportation solution that could protect different screen models while maintaining a consistent and premium brand presentation.

Our Custom Design

We designed a modular LED display flight case system suitable for multiple screen sizes. The structure used fireproof plywood panels combined with a reinforced aluminum frame to ensure both rigidity and long-term durability.
The aluminum frame and hardware components are anodized and corrosion-resistant, significantly extending product lifespan and maintaining a clean, professional appearance even after repeated use.
Inside the case, we integrated custom PE foam inserts, precisely cut to match different screen dimensions. This ensures each display unit remains securely fixed, preventing movement, vibration, and potential damage to sensitive components during transportation.
The system also uses heavy-duty PU swivel casters with braking function, allowing smooth transport in warehouses and secure positioning during loading, storage, and delivery operations.