Custom Flight case Suitable for Storing Equipment with Shockproof Foam

Short Description:

This custom flight case is designed for storing equipment safely during transport. It features durable aluminum, reinforced corners, and foam options, making it ideal for professionals who need reliable protection for tools, instruments, and sensitive devices on the go.

Lucky Case factory with 16+ years of experience, specializing in the production of customized products such as makeup bags, makeup cases, aluminum cases, flight cases, etc.

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♠ Product Description

Durable Structure & Materials
This custom flight case features a strong aluminum frame, reinforced edges, and high-impact corner guards to prevent dents, scratches, and external damage. The panel construction is engineered to handle heavy handling, frequent travel, stacking, and loading. Its rugged build improves long-term durability, ensuring your equipment stays protected even in harsh shipping environments or demanding working conditions.

Custom Internal Protection Options
Inside, the case can be fitted with precision-cut EVA or PU foam to match the exact shape of your equipment. This prevents movement, vibration, and shock during transport. Each inner layout is customizable based on the size of tools, instruments, or devices, ensuring that every component stays securely in place, minimizing the risk of impact damage and improving professional organization.

Convenient Design for Professional Use
Designed for on-site operation and field travel, the case can include smooth aluminum hinges, heavy-duty latches, ergonomic handles, and optional wheels for easier mobility. These user-friendly details help professionals load faster, transport more comfortably, and access equipment quickly. The flexible configuration improves workflow for audio engineers, photographers, medical technicians, repair specialists, and anyone who needs fast, secure access to sensitive gear.

♠ Product Attributes

Product name:	Custom Flight Case
Dimension:	Custom
Color:	Black / Blue / Customized
Materials :	Aluminum Frame+ Fireproof Plywood + Hardware + EVA
Logo :	Available for silk-screen logo / emboss logo / laser logo
MOQ:	10pcs (Negotiable)
Sample time :	7-15 days
Production time :	4 weeks after confirmed the order

♠ Product Details

https://www.luckycasefactory.com/custom-flight-case-suitable-for-storing-equipment-with-shockproof-foam-product/

Hinge
The hinge connects the lid and the body of the custom flight case, allowing it to open and close smoothly without loosening. A high-strength aluminum hinge keeps the lid aligned, prevents separation under pressure, and enables quick access to equipment. It also reduces repeated impact wear, making it easier for users to check or store sensitive tools, instruments, or devices in daily or professional use.

Butterfly Lock
The butterfly lock secures the case lid tightly to prevent accidental opening during transit or handling. Its recessed design reduces the risk of collision damage and keeps the surface flat for stacking. Once locked, it maintains stable tension to protect equipment from theft, falling, or vibration. Professionals like photographers, engineers, and stage technicians rely on butterfly locks for consistent safety when traveling with valuable gear.

EVA Foam
EVA foam is cut according to the exact shape of the equipment being stored, providing precise, custom-fit support. This prevents items from moving inside the case, reducing shock, scratches, and collision damage. EVA foam is firm yet flexible, making it suitable for cameras, tools, instruments, or medical devices that require organized placement. It also enhances a clean interior layout, improving professional image and user efficiency when accessing gear.

Egg Foam
Egg foam, also known as convoluted foam, absorbs shock by dispersing pressure through its wave-shaped peaks. Installed inside the cover, this foam creates a gentle compressive effect on the surface of the equipment. The foam can adapt automatically to different shapes and heights, offering versatile protection for gear of varying sizes. It is ideal for preventing top-panel impact, reducing vibration, and adding extra cushioning without requiring precision custom cutting.

♠ Production Process

Custom Flight Case Production Process

1.Cutting Board

Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.

2.Cutting Aluminum

In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.

3.Punching

The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.

4.Assembly

In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.

5.Rivet

Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.

6.Cut Out Model

Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.

7.Glue

Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.

8.Lining Process

After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.

9.QC

Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.

10.Package

After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.

11.Shipment

The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.