Customizable Aluminum Case Storage Case with DIY Foam
♠ Product Description
Customizable Pick & Pluck Foam
This aluminum storage case includes pre-scored pick & pluck foam, allowing you to easily create custom compartments for your tools, gadgets, or equipment. Simply remove small foam cubes to fit each item’s exact shape, providing a snug and protective fit that prevents movement, scratches, and damage during transport or storage.
Durable Aluminum Construction
Built with a strong aluminum frame, this case offers outstanding protection against impacts, dust, and moisture. Its reinforced corners and metal edging enhance durability while keeping the case lightweight and easy to carry. Perfect for professionals or travelers who need reliable storage that keeps valuable items safe under demanding conditions.
Secure and Portable Design
Designed for convenience, the case features sturdy metal latches, a comfortable handle, and optional lock holes for extra security. The compact yet spacious design makes it easy to organize and transport items without worry. Whether for travel, workshop, or home use, it ensures both safety and portability.
♠ Product Attributes
| Product name: | Aluminum Case |
| Dimension: | Custom |
| Color: | Black / Silver / Customized |
| Materials : | Aluminum + MDF board + ABS panel + Hardware + Foam |
| Logo : | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 100pcs |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
♠ Product Details
Handle
The handle provides a secure and comfortable grip for carrying the aluminum case. Made from durable, ergonomic materials, it ensures stability and reduces hand fatigue during transport. Whether you’re moving tools, instruments, or delicate equipment, the handle allows easy mobility without compromising safety.
Lock
The lock system enhances the security of the aluminum case, keeping valuable or sensitive items safe from unauthorized access. It is designed with a metal combination lock to ensure that the lid can be securely closed during transportation. This feature is especially useful for professionals carrying tools, electronics, or collectibles.
Foot Pad
The foot pads at the bottom of the aluminum case provide stability and surface protection. They prevent the case from slipping or scratching floors when placed down, ensuring it stays steady even on smooth surfaces. These pads also absorb minor shocks and vibrations, which helps protect the contents inside.
Pick & Pluck Foam
The pick & pluck foam inside the case allows users to create custom-shaped compartments effortlessly. By removing pre-cut foam cubes, you can form snug slots for specific tools, cameras, or other valuables. This ensures that each item stays securely in place, minimizing vibration and impact damage during transport.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this aluminum case can refer to the above pictures.
For more details about this aluminum case, please contact us!
