LED Plasma TV Case
Durable Dual TV flight Case 55″–65″ with Custom Foam Padding
♠ Product Description
Heavy-Duty Construction for Maximum Durability
Built with rugged flight case materials, this dual TV case is designed to withstand the rigors of transport, whether by road, air, or sea. Reinforced edges, sturdy aluminum profiles, and secure latches provide reliable strength and stability, ensuring your 55″–65″ screens remain safe from external impacts during frequent shipping, touring, or event setups.
Custom Foam Interior for Screen Protection
The case features precision-cut, high-density foam padding that cradles each TV securely, minimizing shock and vibration damage during transit. Designed for 55″–65″ screens, the foam lining absorbs impacts and prevents scratches. Extra compartments are included for brackets, cables, or small accessories, making this case not only protective but also practical for professional use.
Dual Screen Storage with Easy Mobility
Engineered to carry two large screens in one case, it maximizes convenience and efficiency for transport. Heavy-duty wheels, ergonomic handles, and a smart layout make moving bulky displays much easier. Whether for exhibitions, stage events, or business presentations, this case ensures your equipment is transported safely, with professional organization and quick setup.
♠ Product Attributes
| Product name: | TV Flight Case |
| Dimension: | Custom |
| Color: | Black/Silver/Blue etc |
| Materials : | Aluminum + Fireproof Plywood + Hardware + Foam |
| Logo : | Available for silk-screen logo / emboss logo / metal logo |
| MOQ: | 10pcs |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
♠ Product Details
Secure Butterfly Latches
High-quality butterfly latches provide a tight and reliable closure system for the case. They seamlessly connect the two sections of the flight case, keeping it firmly locked during transit. Built for repeated use, these latches offer both strength and ease of operation, giving professionals confidence that their equipment is always secure.
Heavy-Duty Spring Handle
This professional-grade spring handle is specifically designed for flight cases, ensuring durability and comfort. Its ergonomic design makes lifting and carrying more convenient while reducing hand strain. The spring-loaded mechanism automatically retracts the handle when not in use, saving space and preventing accidental damage during transportation.
Heavy-Duty Locking Casters
Equipped with four industrial-grade swivel casters, this case allows effortless movement, even in tight or crowded spaces. Two of the wheels include secure locking levers, ensuring the case remains stable during loading, unloading, or transportation. The smooth-rolling design makes maneuvering heavy screens simple, whether across warehouses, event venues, or exhibition halls.
Protective Custom Foam Interior
The interior features precision-cut, high-density foam tailored to fit 55″–65″ TVs. Each foam block is custom-shaped to secure the screens firmly in place, minimizing shock, vibration, and scratches. A built-in partition separates two TVs, preventing contact and maximizing protection, while additional cut-outs provide space for brackets and essential accessories.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this TV flight case can refer to the above pictures.
For more details about this TV flight case, please contact us!
