LED Plasma TV Case
Custom ATA Flight Case for 40″–85″ Flat Panel TV, LCD, LED, or Plasma Display
♠ Product Description
Durable Construction
This TV flight case is crafted from a 12mm fireproof board and reinforced with a sturdy aluminum alloy frame. The interior includes shockproof materials that absorb impact during transport, ensuring your TV stays safe from vibration, collision, and environmental stress. It’s built to withstand frequent handling and long-distance shipping with lasting protection.
Customizable Design
The case offers full customization options to meet your specific needs. You can choose the size, color, and interior layout to fit TVs from 40" to 85". Custom logo printing is also available, allowing you to showcase your brand identity. Whether for business events, rentals, or exhibitions, it delivers both function and style.
Certified Safety & Mobility
Equipped with durable wheels for smooth movement, this case makes TV transport effortless. It meets RoHS certification standards, ensuring it’s compliant with environmental and safety regulations for global markets. The combination of mobility, reliability, and certified safety makes it ideal for professional use and international shipping.
♠ Product Attributes
| Product name: | Custom ATA Flight Case |
| Dimension: | Custom |
| Color: | Black / Silver / Customized |
| Materials : | Aluminum + Fireproof Plywood + Hardware + EVA |
| Logo : | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 10pcs |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
♠ Product Details
TV Bracket
The TV bracket securely holds the screen in place and can be raised for convenient use without removing the TV from the case. This lift-up design allows the TV to be displayed or operated directly inside the box, saving setup time and preventing unnecessary handling. It provides both stability and efficiency for events or presentations.
Corner Protector
The corner protector reinforces and shields the case’s edges from impact damage during transit. Made of heavy-duty metal, it helps absorb shocks from drops or collisions, keeping the case structure intact. It also adds a professional, durable finish, extending the overall lifespan of the flight case.
Handle
The handle allows for easy and secure carrying of the flight case. Made from durable stainless steel and reinforced plastic, it provides a firm, comfortable grip and can withstand the weight of large TVs. Its ergonomic design ensures balanced handling, making it convenient to lift, load, or move the case during transport.
Butterfly Lock
The butterfly lock provides a tight and reliable closure, preventing the case from opening accidentally. Designed for quick access and maximum security, it creates a strong seal that keeps dust, moisture, and impacts out. Made of corrosion-resistant metal, it ensures long-lasting protection for your TV during handling and storage.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this ATA flight case can refer to the above pictures.
For more details about this flight case, please contact us!
