Custom Case
Custom Profile Spot Light Flight Case Transport Case with EVA Foam (Not Include Spot Light)
♠ Product Description
Custom-Fit Design
This flight case is specially designed to fit two profile spotlights perfectly. Each light slot is precisely measured to ensure a snug and secure fit during transport. The customized layout prevents movement or collision, offering superior protection whether used for touring, stage events, or studio setups.
Durable Construction
Built with a robust aluminum frame and reinforced corners, this case provides exceptional impact resistance. The panels are made from high-strength materials that can withstand heavy use and travel conditions. Its professional-grade hardware ensures long-lasting performance and dependable protection for expensive stage lighting equipment.
EVA Foam Interior
The interior features precision-cut EVA foam that absorbs shock and minimizes vibration. This soft yet firm material cradles your lights, preventing scratches, dents, and other transport-related damage. It also enhances organization, keeping your equipment stable and ready for immediate setup upon arrival.
♠ Product Attributes
| Product name: | Flight Case |
| Dimension: | Custom |
| Color: | Black / Silver / Customized |
| Materials : | Aluminum + Fireproof Plywood + Hardware + EVA |
| Logo : | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 10pcs (Negotiable) |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
♠ Product Details
Stacking Wheel Cups
Stacking wheel cups are built into the case’s lid to allow stable stacking of multiple cases. They align with the wheels of another case, preventing sliding or tipping during storage and transport. This feature maximizes space efficiency in trucks or warehouses while ensuring safe, organized stacking for easy handling and mobility.
EVA Foam Interior
The EVA foam interior cushions and supports the stage lights, absorbing shocks and minimizing vibrations during travel. Each compartment is precisely cut to fit the lights snugly, preventing them from shifting or scratching. The soft, high-density foam offers excellent protection against impact, making it ideal for delicate or expensive lighting equipment.
Butterfly Lock
The butterfly locks provide a secure and reliable closure system for the flight case. Their recessed design prevents accidental opening while on the move and protects the locks from damage. With smooth operation and strong clamping force, they keep the lid tightly sealed, ensuring your valuable lighting equipment remains safe inside.
Ball Corners Protector
The ball corners protectors strengthen the case’s structure and absorb impact from drops or collisions. They shield vulnerable edges, reducing the risk of dents or deformation. Made of durable metal, these rounded corners ensure long-lasting durability while maintaining the professional appearance of the flight case during frequent transport or touring.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this flight case can refer to the above pictures.
For more details about this flight case, please contact us!
