Heavy-Duty Flight Case Protection
This long-sized aluminum flight case is engineered for demanding transport environments. Reinforced aluminum panels, steel corners, and secure hardware work together to protect tools from impact, vibration, and pressure during transit. It is ideal for frequent handling in logistics, workshops, and professional field use where durability and reliability are essential.
Fully Custom Flight Case Interior
As a custom flight case, it can be tailored with EVA, PE, or foam inserts to match specific tools and equipment. Custom compartment layouts also improve organization and efficiency, making tool access faster and safer during daily operations or on-site work.
Custom Made Road Cases for Professional Use
Designed as custom made road cases, this aluminum case supports personalized dimensions, hardware options, and branding. Whether used for industrial tools, technical equipment, or specialized instruments, it adapts to real-world transport needs. The professional-grade structure ensures long service life, making it a dependable solution for repeated storage and transportation.
| Product name: | Custom Flight Case |
| Dimension: | Custom |
| Color: | Black/Silver/Blue etc |
| Materials : | Aluminum + Fireproof Plywood + Hardware + EVA |
| Logo : | Available for silk-screen logo / emboss logo / metal logo |
| MOQ: | 10 pcs |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this custom flight case can refer to the above pictures.
For more details about this custom flight case, please contact us!