Custom Case
Aluminum Flight Case with Casters and Caster Cups for Stage LED Light (Not Include Stage LED Light)
♠ Product Description
Heavy-Duty Aluminum Construction
Crafted from premium aluminum, this flight case offers exceptional durability and protection for stage LED lights. Its sturdy frame resists impacts, scratches, and deformation during transport. The reinforced corners and secure locking system ensure long-lasting reliability, making it ideal for professional stage, touring, and event applications that demand dependable gear protection.
Smooth Mobility with Casters and Cups
Equipped with four heavy-duty casters, this case provides effortless movement across different surfaces, even when fully loaded. The caster cups allow for stable stacking and prevent unwanted rolling during storage or transport. This thoughtful design ensures convenience, safety, and efficiency when moving multiple cases between performance venues or event setups.
Spacious Interior and Protective Design
With a single package size of 80×50×100 cm, the flight case offers ample interior space for stage LED lights and related accessories. Its protective foam lining cushions the equipment, minimizing vibration and shock during transit. The ergonomic handles and balanced weight distribution further enhance handling comfort for professional use on the go.
♠ Product Attributes
| Product name: | Flight Case |
| Dimension: | Custom |
| Color: | Black / Silver / Customized |
| Materials : | Aluminum Frame+ Fireproof Plywood + Hardware + EVA |
| Logo : | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 10pcs (Negotiable) |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
♠ Product Details
Support Belt
The support belt connects the upper cover to the case body, ensuring controlled opening and closing. It prevents the lid from overextending or dropping backward, protecting the hinges from strain or damage. Made from durable and wear-resistant material, this belt enhances the case’s structural stability and ensures long-term, reliable performance during frequent use.
Spring Handle
The spring handle provides comfortable and reliable carrying support. Designed to retract automatically when released, it prevents damage during stacking or transport. The ergonomic grip reduces hand fatigue, while the sturdy construction ensures it can bear heavy loads. This handle makes lifting and maneuvering the flight case safer and more convenient for stage professionals.
Butterfly Lock
The butterfly lock ensures the flight case remains securely closed during transport. Its twist-and-latch mechanism provides a tight seal that prevents accidental openings, even under vibration or heavy handling. Made from durable metal, it offers both strength and longevity, keeping valuable stage LED lights safely contained and protected from dust, moisture, and impact.
Corner Protectors
Corner protectors reinforce the most vulnerable parts of the aluminum flight case. They absorb shocks and prevent dents or deformation caused by accidental bumps or drops. Made from high-strength metal, these protectors also enhance the case’s overall structure and durability, ensuring long-term reliability and maintaining the professional appearance of the case during frequent travel.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this flight case can refer to the above pictures.
For more details about this flight case, please contact us!
