Custom Case
Single/Dual LED Plasma TV Flight Case Custom Road Case ATA Case For Sale
♠ Product Description
ATA-Standard Durable Construction
This flight case is built to ATA standards with reinforced aluminum edges, heavy-duty panels, and secure hardware. It protects single or dual LED Plasma TVs from impact, vibration, and stacking pressure during transport. Designed for professional touring, rentals, and events, it ensures reliable durability and long-term performance in demanding environments.
Custom-Fit Protective Interior
The interior of this custom road case is precision-designed to hold LED Plasma TVs securely in place. High-density foam cushions and separates screens, preventing movement, scratches, and shock damage. This tailored design ensures maximum protection while allowing quick packing and unpacking, making it ideal for AV professionals, rental companies, and event setups.
Easy Mobility and Stackable Design
Equipped with smooth-rolling casters, spring-folding handles, and a stackable structure, this flight case ensures convenient handling and storage. Its mobility features reduce strain when moving heavy screens, while the stackable design maximizes space in trucks or warehouses. Perfect for touring, events, or professional AV operations, it combines protection with practicality.
♠ Product Attributes
| Product name: | Flight Case |
| Dimension: | Custom |
| Color: | Black/Silver/Blue etc |
| Materials : | Aluminum + Fireproof Plywood + Hardware + EVA |
| Logo : | Available for silk-screen logo / emboss logo / metal logo |
| MOQ: | 10 pcs |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
♠ Product Details
Butterfly Lock
The butterfly lock secures the flight case during transport, preventing accidental openings and protecting the LED Plasma TVs inside. Its recessed design reduces the risk of damage from bumps while allowing quick access. Durable and reliable, it ensures that the case remains tightly closed even during heavy-duty touring, shipping, or frequent handling.
Spring Folding Handle
The spring folding handle offers convenient, ergonomic handling for moving the flight case. It automatically folds flat when not in use, preventing damage or snagging. The spring-loaded design ensures a secure grip, supports heavy loads, and enhances portability, making it easier for AV professionals and event crews to maneuver the case safely and efficiently.
Customized Lining
The customized lining provides a customized layout tailored to single or dual LED Plasma TVs. High-density foam, compartments, and support structures hold the screens firmly in place, reducing movement and impact damage. This thoughtful design protects delicate components, prevents scratches, and allows for fast, organized packing and unpacking during events or installations.
Swivel Casters
Swivel casters allow smooth 360-degree movement of the flight case, making it easy to maneuver in tight spaces. Designed for heavy-duty use, they support the weight of single or dual LED TVs while reducing strain on handlers. Locking options keep the case stationary when needed, combining mobility, stability, and control for professional AV transport.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this TV flight case can refer to the above pictures.
For more details about this TV flight case, please contact us!
