Custom Case
Dual Harmony Audio ATA Flight Case Custom Case for Two Speakers
♠ Product Description
Heavy-Duty Protection Built for the Road
This China road case is engineered for demanding transport environments, using reinforced aluminum edging, shock-absorbing panels, and secure hardware. It effectively protects two speakers from impact, vibration, and stacking pressure during touring or freight. Designed to meet professional logistics standards, it ensures reliable performance for frequent travel and long-term use.
Precision Custom Interior for Dual Speakers
As a fully tailored custom case, it features a precision-cut interior that securely holds two speakers in place. Foam layouts, compartments, and spacing are customized to your exact equipment dimensions, preventing movement and damage. This level of customization makes it ideal for professionals who require dependable, equipment-specific protection without compromising accessibility.
Versatile Solution for Professional Audio Gear
Designed as one of the most practical custom equipment cases, this flight case supports branding, hardware options, and structural modifications to match your workflow. Whether for live sound, rental operations, or installations, it balances durability with usability, offering a professional, scalable solution for protecting and transporting valuable audio equipment.
♠ Product Attributes
| Product name: | Custom Flight Case |
| Dimension: | Custom |
| Color: | Black / Blue / Customized |
| Materials : | Aluminum Frame+ Fireproof Plywood + Hardware + EVA |
| Logo : | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 10pcs (Negotiable) |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
♠ Product Details
Spring Folding Handle
The spring folding handle is designed for safe and convenient handling during loading and unloading. It automatically folds flat when not in use, preventing damage and reducing the risk of snagging during transport. The spring mechanism ensures a comfortable grip while supporting heavy loads, improving efficiency and user safety on the road.
Stacking Wheel Cup
The stacking wheel cup allows multiple flight cases to be securely stacked during storage or transport. It aligns with the casters of the case above, preventing shifting or sliding when stacked. This design improves stability, maximizes space efficiency, and enhances safety in warehouses, trucks, or backstage environments.
EVA Lining
The EVA lining provides excellent shock absorption and cushioning to protect speakers from impact, vibration, and scratches during transport. Its high-density yet lightweight structure helps keep equipment firmly in place while reducing internal movement. EVA material is also moisture-resistant and durable, making it ideal for long-term use in professional flight cases.
Swivel Casters
Swivel casters enable smooth, 360-degree movement, making the flight case easy to maneuver in tight spaces. Built for heavy-duty use, they support substantial weight while reducing strain during transport. Locking options can be added to keep the case stationary when needed, ensuring both mobility and control.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this custom flight case can refer to the above pictures.
For more details about this custom flight case, please contact us!
