Custom Case
ATA Flight Case Road Flight Case For Moving Head DJ Lights
♠ Product Description
Rugged ATA Construction for Touring Use
This flight hard case is built to meet ATA standards, using reinforced panels, aluminum edging, and heavy-duty hardware to withstand constant transport. Designed for professional touring and event production, it protects moving head DJ lights from impact, vibration, and pressure, ensuring reliable performance in demanding road and freight environments.
Custom-Fit Interior for Lighting Equipment
As a professional flight case, it features a precision-designed interior that securely holds moving head DJ lights in place. Custom foam padding minimizes movement and absorbs shock during transport. The tailored layout not only protects sensitive components but also allows fast setup and teardown, improving workflow efficiency for DJs and stage crews.
Easy Mobility and Stackable Road Design
Designed as a practical flight road case, it includes smooth-rolling casters, sturdy handles, and a stackable structure for convenient transport and storage. These features reduce handling effort and maximize space in trucks or backstage areas, making it an ideal solution for touring, rental companies, and live event professionals.
♠ Product Attributes
| Product name: | ATA Flight Case |
| Dimension: | Custom |
| Color: | Black / Blue / Customized |
| Materials : | Aluminum Frame+ Fireproof Plywood + Hardware + EVA |
| Logo : | Available for silk-screen logo / emboss logo / laser logo |
| MOQ: | 10pcs (Negotiable) |
| Sample time : | 7-15 days |
| Production time : | 4 weeks after confirmed the order |
♠ Product Details
Butterfly Lock
The butterfly lock provides secure and reliable closure for the flight case during transport and storage. Designed to resist vibration and accidental opening, it keeps the lid firmly in place even under heavy movement. Its recessed design protects the lock from impact while allowing quick and easy access for setup and breakdown.
Spring Folding Handle
The spring folding handle ensures safe and comfortable handling when lifting or maneuvering the flight case. It automatically folds flat when not in use, reducing protrusions and preventing damage during transport. The spring-loaded mechanism provides a secure grip and supports heavy loads, making frequent handling easier and more efficient.
Stacking Wheel Cup
The stacking wheel cup allows multiple flight cases to be stacked securely by locking the casters of the upper case into place. This feature prevents sliding or tipping during transport or storage. It improves stability, saves space in trucks and warehouses, and enhances overall safety for touring and event environments.
Internal Design
The internal design is customized to fit moving head DJ lights precisely, using shock-absorbing EVA foam and structured compartments. This layout prevents equipment from shifting, reduces vibration damage, and protects sensitive lighting components. A well-planned interior also improves organization and speeds up packing, unpacking, and on-site operations.
♠ Production Process
1.Cutting Board
Cut the aluminum alloy sheet into the required size and shape. This requires the use of high-precision cutting equipment to ensure that the cut sheet is accurate in size and consistent in shape.
2.Cutting Aluminum
In this step, aluminum profiles (such as parts for connection and support) are cut into appropriate lengths and shapes. This also requires high-precision cutting equipment to ensure the accuracy of the size.
3.Punching
The cut aluminum alloy sheet is punched into various parts of the aluminum case, such as the case body, cover plate, tray, etc. through punching machinery. This step requires strict operation control to ensure that the shape and size of the parts meet the requirements.
4.Assembly
In this step, the punched parts are assembled to form the preliminary structure of the aluminum case. This may require the use of welding, bolts, nuts and other connection methods for fixing.
5.Rivet
Riveting is a common connection method in the assembly process of aluminum cases. The parts are firmly connected together by rivets to ensure the strength and stability of the aluminum case.
6.Cut Out Model
Additional cutting or trimming is performed on the assembled aluminum case to meet specific design or functional requirements.
7.Glue
Use adhesive to firmly bond specific parts or components together. This usually involves the reinforcement of the internal structure of the aluminum case and the filling of gaps. For example, it may be necessary to glue the lining of EVA foam or other soft materials to the inner wall of the aluminum case through adhesive to improve the sound insulation, shock absorption and protection performance of the case. This step requires precise operation to ensure that the bonded parts are firm and the appearance is neat.
8.Lining Process
After the bonding step is completed, the lining treatment stage is entered. The main task of this step is to handle and sort out the lining material that has been pasted to the inside of the aluminum case. Remove excess adhesive, smooth the surface of the lining, check for problems such as bubbles or wrinkles, and ensure that the lining fits tightly with the inside of the aluminum case. After the lining treatment is completed, the interior of the aluminum case will present a neat, beautiful and fully functional appearance.
9.QC
Quality control inspections are required at multiple stages in the production process. This includes appearance inspection, size inspection, sealing performance test, etc. The purpose of QC is to ensure that each production step meets the design requirements and quality standards.
10.Package
After the aluminum case is manufactured, it needs to be properly packaged to protect the product from damage. Packaging materials include foam, cartons, etc.
11.Shipment
The last step is to transport the aluminum case to the customer or end user. This involves arrangements in logistics, transportation, and delivery.
The production process of this ATA flight case can refer to the above pictures.
For more details about this ATA flight case, please contact us!
